Until the early 1900’s, much of the soap used was made at home. Fats from cooking and butchering were saved until there was enough to make a batch of soap. This all changed in 1916 when a shortage of fats (a main ingredient in soap) occurred during World War I. As an alternative was needed, enterprising companies developed the first synthetic soaps called detergents.With a wide variety of oils available today, making your own soap is once again very inexpensive, and a good choice for those concerned about quality, health related benefits, and the environment.Successful soap making today is a result of a much better understanding of chemistry, experience, and a wider variety of ingredients to choose from. Today's soaps are milder and better for skin thanks to the availability of vegetable and plant based oils.Chemically speaking, soap is a salt. An acid and a base react with one another and are neutralized to form a salt or soap. A more basic explanation is: oils or fats combine with Sodium Hydroxide or “Lye” in a process called saponification to produce soap. Hand made soap retains extra glycerin, known to soften the skin naturally. Glycerin is one of the best known humecants (attracts moisture to the skin). It is often extracted during the process of manufacturing commercially made soap, then sold as a valuable by-product. Natural ingredients are rarely used in commercially manufactured soap. If used at all, it is sparingly. One of the best advantages of making your own soap is that you are in charge of quality control. You decide which ingredients to use and how much.
Animal versus Vegetable-based Soaps
Originally, all soap was made from animal fats — mainly lard from pigs and tallow from cattle. It was readily available and at the time no one questioned the use of animal by-products. Over time, new oils were extracted from vegetables, grains and nuts providing an alternative to animal oils. Vegetable oil soaps are chemically superior and can be of higher quality than soaps made with animal fats. Vegetable oils are more readily absorbed by the skin while animal oils have been found to clog pores and aggravate certain skin conditions, such as eczema.
The Soap Process
Natural hand-made soap is not difficult to make, once you understand the basics. You can make a batch of soap in as little as one hour, depending on the formula.The following is the basic formula for making all soap:
Fatty acid (oil) + Base (lye) = “A Salt” (soap)
The oil or fat is heated gently. Lye and water are combined separately. When both ingredients reach the required temperature, they are combined. When the mixture becomes the desired consistency, it is poured into a mould. The bars are then removed from the mould after setting up (approximately 24 to 48 hours). They are restacked and allowed to “cure” or dry until hard. This can take anywhere from 3 to 8 weeks depending on the formula.

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